Sand casting technology
Sand casting is the most widely used metal casting process in manufacturing. It is used to make large parts (typically steel and iron, but also Bronze, Brass, Aluminum). Sand castings can range in size from very small to extremely large. Some examples of items manufactured in modern industry by sand casting processes are engine blocks, machine tool bases, cylinder heads, pump housings, valve and etc..
| General Products Application/Service Area | Metal Parts Solution for Vehicle, Agriculture machine, Mining machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Applicable Material | Gray Iron, Ductile Iron, carbon steel, stainless steel, alloy steel and customized material |
| Blanks Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process |
| Casting Blank Size /Dimensions | 100 mm-3000mm, as per customer requirement |
| Casting Blank Weight | Range from 2kg-8000kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2, according to customer requirement |
| Applicable Heat Treatment | Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching, induction harden… |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc. |
| Lead Time | about 40 days of Custom Made Heavy Sand Casting. |
BACSOONT’s capabilities:
- Two fully automated molding lines
- Steel and iron sand casting production capacity is 15.000 tons per year
- Aluminum sand casting production capacity is 12.000 tons per year
- Products’ unit weight is from 2 Kgs to 8,000 kgs
- Dimensions is from 100 mm to 3000 mm.
- In-house heat treating
Some products
